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[Processing Example] Spacer created using photo-etching processing.

[Processing Example] Spacer created using photo-etching processing.

Your request is for no minimum order quantity, non-bridge, and small lots! There are also challenges regarding size variety, materials, and thickness.

We would like to introduce a case of photo-etching processing for a device called a "spacer" that secures space by being inserted in between. We received a consultation from a client who desired a flexible development, and technically requested a solution without burrs and at a low cost. The challenge in the process was carefully selecting various sizes of materials to manufacture at a low cost. We are also considering costs for essential original plates needed for etching through shared use and other methods. [Case Overview] ■ Requests - Processing method capable of low-cost etching - No burrs, non-bridged, small lots - Various sizes, with challenges regarding materials and thickness ■ Achievements - Conducting discussions and processing within the process to handle thin plate thicknesses without bridges - Working quickly to prevent rust depending on the material *For more details, please download the PDF or feel free to contact us.

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Photo-etched spacers for medical devices

Photo-etched spacers for medical devices

Solving challenges for precision parts in medical devices! Etching processing without burrs, accommodating small lots and a variety of products.

In the medical device industry, the miniaturization and precision of products are advancing, and the quality of components is being emphasized. In particular, for precision parts such as spacers, accurate processing without burrs or distortions is required. Improper processing can lead to a decline in equipment performance or failure. Our photo-etching processing achieves precise machining without burrs, contributing to the improvement of medical device quality. 【Application Scenarios】 - Assembly of medical devices - Fixing precision parts - Adjusting fine gaps 【Effects of Implementation】 - Provision of precision parts without burrs - Support for small lots and diverse varieties - Improvement of medical device quality

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【航空宇宙向け】フォトエッチング加工スペーサー

【航空宇宙向け】フォトエッチング加工スペーサー

航空宇宙分野の軽量化に貢献する、フォトエッチング加工スペーサー

航空宇宙業界では、機体の軽量化が燃費効率の向上や性能向上に不可欠です。スペーサーは、部品間の隙間を調整し、機体の組み立て精度を向上させるために使用されます。軽量化を実現するためには、スペーサーの材質選定と精密な加工が重要です。フォトエッチング加工は、バリのない精密な加工が可能であり、軽量化に貢献します。 【活用シーン】 ・航空機、宇宙機の部品 ・軽量化が求められる箇所 【導入の効果】 ・軽量化による燃費効率向上 ・部品の組み立て精度向上 ・コスト削減

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Photo-etched spacers for automobiles

Photo-etched spacers for automobiles

Spacer for precision photo-etching processing to enhance sensor performance.

In the automotive industry, sensors require precise positioning and stable performance. Particularly in environments exposed to vibrations and temperature changes, the accuracy of spacers affects the reliability of the sensors. Any burrs or distortions can lead to sensor malfunctions or performance degradation. Our photo-etched spacers address these challenges. 【Application Scenarios】 - In-vehicle sensors - Autonomous driving systems - Safety driving assistance systems 【Benefits of Implementation】 - Improved sensor accuracy - Enhanced product reliability - Cost reduction

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Spacer made by photo-etching process for electronic devices.

Spacer made by photo-etching process for electronic devices.

Solving challenges in circuit board design! Precision machining without burrs, accommodating small lots and a variety of products.

In the electronics industry, as the miniaturization and high density of circuit boards progress, the precision of spacers affects the reliability of products. In particular, the accurate dimensions and quality of spacers are crucial for ensuring clearance between components and for thermal management. If there are burrs or distortions, it can hinder the assembly of the circuit board and potentially lead to a decline in product performance. Our spacers, produced through photo-etching processing, address these challenges. 【Application Scenarios】 - Spacers for electronic device circuit boards - Components for precision instruments - Addressing challenges related to various sizes, materials, and thicknesses 【Benefits of Implementation】 - Providing precise spacers without burrs - Responding to needs for small lots and various types - Enabling production at low costs

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Spacer made by photo-etching process for watches.

Spacer made by photo-etching process for watches.

Low-cost spacers without burrs for precision components of watches.

In the watch industry, there is a trend towards miniaturization and high precision of products, which requires the fine processing of components. Particularly in precision parts such as movements, the accuracy of dimensions and the absence of burrs are critical factors that influence product quality. Spacers produced through photo-etching processing address these challenges and provide high-quality products. 【Usage Scenarios】 - Spacers inside movements - Gap adjustment between cases and components - Assembly of precision instruments 【Benefits of Implementation】 - Achievement of high-precision components - Burr-free finishing - Cost-effective manufacturing

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Photo-etched spacers for game controllers

Photo-etched spacers for game controllers

Solving design challenges for controllers! Precision machining without burrs, accommodating small lots and a variety of products.

In the game controller industry, the miniaturization and high functionality of products require precision in internal structures. In particular, adjusting the gaps between components that affect operability and durability is crucial. Low precision in spacers can lead to decreased operability and potential malfunctions. Spacers made through photo-etching processing achieve precise manufacturing without burrs, contributing to the improvement of controller quality. 【Application Scenes】 - Internal structure of game controllers - Adjustment of button and stick placement - Gap adjustment between the circuit board and housing 【Effects of Implementation】 - Improved operability of controllers - Enhanced durability of products - Increased design flexibility

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Spacer for photolithography processing for semiconductor masks.

Spacer for photolithography processing for semiconductor masks.

Precision machining without burrs! We solve challenges in mask manufacturing.

In the semiconductor industry, masks are a crucial element that affects the precision of microfabrication. The quality of the mask is directly linked to the performance of semiconductor devices, requiring high precision and reliability. If the accuracy of the spacers is low, it can lead to misalignment and distortion of the mask, potentially resulting in decreased yield. Our company provides precision spacers without burrs using photolithography processing technology, contributing to solving challenges in mask manufacturing. 【Usage Scenarios】 - Semiconductor mask manufacturing - Microfabrication processes - Situations requiring high-precision spacers 【Benefits of Implementation】 - Improvement in mask quality - Enhancement of yield - Reduction in manufacturing costs

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【通信アンテナ向け】フォトエッチング加工スペーサー

【通信アンテナ向け】フォトエッチング加工スペーサー

バリなく、ノンブリッジ、小ロット対応！アンテナ用スペーサーの課題解決

通信業界、特にアンテナ用途においては、電波の正確な送受信を確保するために、部品の精密な位置決めが重要です。スペーサーは、部品間の適切な空間を維持し、アンテナの性能を左右する重要な役割を担います。バリやブリッジがあると、電波の干渉を引き起こし、性能低下につながる可能性があります。当社では、フォトエッチング加工により、バリのない精密なスペーサーを提供し、アンテナの性能向上に貢献します。 【活用シーン】 ・アンテナ部品間のスペーサー ・電波干渉を抑制したい場合 ・小ロット、多品種のスペーサーが必要な場合 【導入の効果】 ・アンテナ性能の向上 ・部品の正確な位置決め ・高品質な製品の提供

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Spacer for photo-etching processing for energy storage

Spacer for photo-etching processing for energy storage

Photo-etching processing of precision spacers to optimize the performance of energy storage devices.

In the energy storage industry, miniaturization and high performance of devices are progressing, making internal space management crucial. In particular, spacers that accurately maintain the distance between electrodes significantly affect the efficiency and safety of energy storage devices. There is a demand for precise spacers without burrs or bridges, and material selection and cost are also important challenges. Our photochemical etching process addresses these challenges and contributes to the performance enhancement of energy storage devices. 【Application Scenarios】 - Lithium-ion batteries - Capacitors - Fuel cells 【Benefits of Implementation】 - Improved device performance - Enhanced product reliability - Cost reduction

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